Tooling With Carbide
So there are almost as many tools available as there are machinists. It seems like every individual job has a specific tool and each tool is made by hundreds of different companies. It can be of course very difficult to find the right type of tool for the job, even more so when you consider that every single company will tell you that there product is the best. So with so many choices available, how can you possibly determine which tool or tooling component is right for your process and assembly? Below I’ve given several steps to better understand exactly what it is that you should be looking for.
Strength and Durability
The high majority of tools are made of steel. This is a greatmaterial for the widest range of jobs for a number of reasons. First, the stainless steel tool has a long life. Stainless steel tools can undergo long periods of intense machining without wear or need for replacement. They also have high tensile strength, which determines they won’t snap or break. Another obvious choice is carbide. A carbide material is one of the hardest materials on earth, which means that they will not wear down even after repeated exposure to intense working environments. The other advantage in carbide tools is the accuracy, which I’ll talk about later. A disadvantage to carbide is the fact that it is generally not thick side-to-side, which can result in a brittle tool if it is expected to tool thick materials.
Performance
While stainless steel is of course a great choice for almost all applications, it is not close to being as precise or accurate as the carbide blade. Carbide is very strong and is best utilized in applications where the job needs almost surgical cuts, such as in high end electronics or medical instruments. The carbide blade is very much the pinnacle of tooling options because it will deliver the most accurate cuts time and time again with minimal wear and a much lower need for repair.
Ease of Use
The tooling industry generally requires switching out components, which means there can be long downtime where the machinists are not producing any work. The tools that you work with can go a long way in rectifying this problem. What this means is that you must decide exactly the type of working environment that the tool will be subjected to. If you require basic tooling with a low operating cost and no precision, choose stainless steel. This is also the best choice if you need a high tensile strength tool. For very precise tooling, or for tooling that must last a significant period of time, the solid carbide is the number one option. For tooling that requires performance, tensile strength and durability, a stainless steel tool with a carbide tip is the best choice.
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